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Manufacturing India

How a Manufacturing Plant Reduced Defects by 60% Using Audit Management and Risk Assessment Software

Case study: Quality improvement through data-driven audits

PRODUCT

Advanced Quality Management System

TEAM SIZE

5 people

DEPLOYMENT TIME

15 weeks

The Challenge

A car parts manufacturer experienced 8% product defect rate due to inconsistent quality audits and slow corrective action tracking.

The Solution

Integrated ProQMS for scheduled audits, real-time issue reporting, CAPA tracking, and risk management workflows.

Key Results

Defect rate reduced from 8% to 3.2%

Audit efficiency improved by 65%

CAPA closure time reduced from 30 days to 10 days

Production downtime from quality issues decreased by 70%

Quarterly revenue increase of ₹50 lakhs due to reduced rework

Related Keywords

manufacturing quality management defect reduction software audit management system quality control software process improvement

Implementation Details

DEPLOYMENT TIME

15 weeks

TEAM SIZE

5

team members

PUBLISHED

Aug 2025

Client Testimonial

"ProQMS helped us achieve Six Sigma levels of quality. The real-time dashboards show exactly where defects originate, enabling fast corrective actions. OEM customer satisfaction improved dramatically, and we won three new contracts based on our quality metrics improvements."

Published

Aug 01, 2025

Industry

Manufacturing

By

MLGLOBTECH Case Study Team